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 Front brakes stucked. how to repair?
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x96
V4 Fanatic

Spain
417 Posts

Posted - 11 Jan 2022 :  12:31:59 Show Profile Reply with Quote
I add this in the case is useful for someone,
I've done a disaster as I put the caliper in a bin with citric acid for removing the rust. If fact, the citric acid works very well removing rust without effort but the problem came from the piston housing that is a kind of alloy and reacted with the acid becaming soft. I thought it was normal steel.

I only cleaned with a toothbrush very softly and I thought I was removing dirty or rust but in fact what it was happening was the alloy melting.

you can see on the picture where it was sharp edge now there are blunt edges.

[url[/url][url=https://flic.kr/p/2mWyniG]IMG_20220111_130453[/url]

It is a pity as the calipers weren't in a bad shape. But I will discard the part, probably is dangerous to reuse it.

Héctor
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christophe
V4 Fanatic

France
227 Posts

Posted - 11 Jan 2022 :  13:20:22 Show Profile Reply with Quote
This part is only there to guide the piston. As the seal is made between the o-ring and the piston, I would not worry too much. You should try to assemble the unit and test the sliding. It should be firm without excess. You must also check that the steel collar can still hold the outer seal. Acid can be used here, but you have to coat the machined surfaces with grease before to protect them.

Edited by - christophe on 11 Jan 2022 15:02:53
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x96
V4 Fanatic

Spain
417 Posts

Posted - 12 Jan 2022 :  22:00:28 Show Profile Reply with Quote
But I put the parts inside a can for hours. Impossible to mask the parts.

I will follow your advice and give a try, it seems it keeps tight the rubber ring and the outer metalic ring.
The inner seal comes from frenkit and has two lips instead of original with only one.

I`m waiting for the castrol rubber grease for assembly.

Héctor
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